50m3/h Ready Mix Concrete Batching Plant

The 50 m3/h ready mix concrete batching plant, as a core set of equipment in small and medium-sized engineering construction, is designed with three core requirements in mind: “high efficiency and stability, precise controllability, and wide adaptability.” It possesses irreplaceable application value in municipal roads, township infrastructure, small industrial plants, and civil building projects. From a technical architecture perspective, the core configuration of HZS50 concrete batching plant has undergone multiple rounds of engineering verification and optimization, forming a mature technical system with the main unit as the core, the batching system as support, and the control system as the central hub. The selection and matching of each component takes into account both working condition adaptability and long-term operational reliability.

The main unit, as the core execution unit of the ready mix concrete batching plant, adopts the JS1000 twin-shaft forced concrete mixer. This model is equipped with a φ1000×2500mm mixing drum and two sets of high-strength wear-resistant mixing blades. The blades are made of NM450 wear-resistant alloy material, and after tempering treatment, their hardness can reach HRC55 or higher. Under normal operating conditions, their service life is no less than 8000 working hours. The transmission system employs a hardened gear reducer directly connected to the motor. A 37kW high-efficiency, energy-saving motor is selected, maintaining a stable speed of 1480 r/min. Combined with multi-wedge belt drive, the transmission efficiency is increased to over 92%, enabling forced convection mixing of concrete materials. The coefficient of variation (CV) for mixing uniformity is ≤5%, fully meeting the mixing requirements for C15-C50 grade concrete.

The accuracy of the batching system directly determines the stability of concrete quality. HZS50 concrete batching plant adopts a modular batching design, equipped with four independent batching bins, each suitable for raw materials such as sand, stone, cement, and fly ash. Each bin has a volume of 8 m³, meeting the raw material storage requirements for continuous operation. Batching and metering utilize a combination of weighing sensors and frequency converter feeding. Sand and stone are metered using belt scales, with a metering accuracy error controlled within ±2%. Cement, fly ash, and other powdery materials are conveyed by screw conveyors in conjunction with weighing bin metering, achieving a metering accuracy error ≤±1%. An arch-breaking device is also included to effectively solve the problem of powder arching and blockage. The water supply system uses electromagnetic flow meters with an error of ≤±1%. It can also be connected to an admixture metering module to achieve precise dosing of various admixtures, adapting to the personalized performance requirements of different projects.

The control system uses a PLC programmable logic controller paired with a 10.4-inch industrial touchscreen. It features both manual and automatic control modes, enabling fully automated control of the batching, mixing, and discharging process. The system is easy to operate and highly stable. It has a built-in storage function for multiple concrete mix proportions, storing over 100 sets of formulas, which can be recalled with a single click without repeated settings. It also features real-time data monitoring, fault alarms, and production report statistics, recording data such as raw material usage, mixing time, and production batches throughout the production process for easy production management and quality traceability. Furthermore, the control system has a reserved industrial ethernet interface to support remote monitoring and data transmission, adapting to the management needs of intelligent factories.

From an application advantage perspective, in addition to its core advantages of precise configuration and efficient mixing, 50m3/h ready mix concrete batching plant also possesses good mobility and environmental adaptability. The equipment adopts a modular design, allowing for rapid disassembly and assembly of components. This simplifies foundation construction and reduces the installation and commissioning cycle to 7-10 days, significantly lowering initial investment costs. In terms of environmental performance, it is equipped with a pulse-jet bag filter, achieving a dust emission concentration of ≤10mg/m³, meeting national environmental standards. The mixing unit features a sealed design, coupled with a spray dust suppression system, effectively controlling dust pollution during operation. Wastewater is treated in a sedimentation tank and can be recycled, achieving efficient resource utilization.

Furthermore, key components of 50m3/h ready mix concrete batching plant are sourced from well-known brands, such as Renben bearings and fluororubber seals, resulting in a low failure rate and comprehensive after-sales support. The average mean time between failures (MTBF) is ≥800 hours, reducing maintenance costs by over 30% and ensuring stable long-term continuous operation. This makes it particularly suitable for small and medium-sized projects with tight schedules and complex operating conditions, making it an ideal choice for improving project construction efficiency and quality.