Belt Conveyor Type Concrete Batching Plant

A belt conveyor type concrete batching plant is an automated concrete production facility that uses belt conveyors to transport aggregates (sand and stone) horizontally or at an angle. The core process involves the following: Aggregates are transported from a silo to a concrete mixer via a belt conveyor, where they are mixed with cement, fly ash, water, and admixtures in the main mixer to produce concrete. This type of concrete batching plant is suitable for medium to large scale projects and commercial concrete production bases, particularly where continuous and efficient material supply is required.

Production Capacity of Belt Conveyor Type Concrete Batching Plant

Production capacity varies by model and configuration. Common models and theoretical capacities are as follows:

HZS60: 60 m³/h (actual output approximately 48-50 m³/h)

HZS90: 90 m³/h (actual output approximately 78-80 m³/h)

HZS120: 120 m³/h (actual output approximately 100-120 m³/h)

HZS180: 180 m³/h (actual output approximately 160-180 m³/h)

HZS270: 270 m³/h (professional large-scale model, suitable for ultra-large projects)

Actual production capacity is affected by factors such as aggregate size, mixing time, and equipment maintenance, and is generally 80%-90% of the theoretical value.

Structural Features of Belt Conveyor Type Concrete Batching Plant:

– Modular Design:

The main building utilizes H-shaped steel for a compact structure, quick installation and easy relocation.

Quick connectors are provided for water, electricity, and gas lines to simplify installation.

– Efficient Conveying System:

Belt Conveyor: Horizontal or inclined arrangement, long conveying distances, high efficiency, and low failure rate.

Screw Conveyor: Used for conveying powders (cement, fly ash), with excellent sealing to prevent dust.

Pumping System: Water and admixtures are delivered via a water pump, ensuring precise flow rates.

Precise Metering System: Aggregates, powders, water, and admixtures are weighed independently with an accuracy of ±1%-2%.

High-precision sensors and digital transmitters ensure stable signals and minimize metering errors.

– Intelligent Control System:

An industrial computer + slave computer control system supports automatic and manual operation, with a dynamic panel displaying operating status.

Reports can be stored and printed, supporting remote production control.

– Environmentally Friendly Design:

Fully enclosed material yards and aggregate silos reduce dust spillage.

Batching sand and gravel, and wastewater recovery systems enable resource recycling.

Core Advantages of Belt Conveyor Type Concrete Batching Plant

– Efficient and Continuous Production:

The belt conveyor ensures a rapid and stable supply of aggregates, eliminating the intermittent loading associated with hopper lift concrete batching plants and making it suitable for large-scale projects.

– Precise Metering:

The independent weighing system combined with high-precision sensors ensures accurate concrete mix proportions and improves product quality.

– Easy Maintenance:

The modular design facilitates assembly and disassembly, as well as repairs, minimizing downtime.

The hopper-closing technology and three-stage wear-resistant design reduce wear and extend equipment life.

– Environmental Protection and Energy Saving:

The fully enclosed structure reduces noise and dust pollution, meeting green construction requirements.

The pneumatic conveying system for powdered materials reduces energy consumption and lowers operating costs.

– Intelligent Management:

The centralized control system enables remote monitoring and abnormal condition tracking, improving management efficiency.

Real-time silo level detection and mobile app notifications optimize material management.

Typical Applications of Belt Conveyor Type Concrete Batching Plant:

Widely used in the construction industry, infrastructure construction (such as bridges, dams, airports, and ports), and commercial concrete production bases. For medium to large scale projects (such as highways and commercial complexes), the HZS90-HZS180 models are preferred to meet the demands of high-intensity construction.

User Feedback:

Efficiency Advantage: Belt conveyor type concrete batching plants offer stable production capacity, suitable for 24-hour continuous operation, and significantly shorten construction schedules.

Cost-Effectiveness: Over long-term use, their precise metering and environmentally friendly design reduce material waste and the risk of environmental penalties.

Compared to skip hopper lift concrete batching plants, belt conveyor type concrete batching plants offer advantages in production capacity, efficiency, and environmental friendliness, and are gradually becoming the mainstream choice for medium to large scale projects.